Exceptional conditional monitoring
Condition monitoring is one of the most interesting aspects of Industry 4.0 for Turck. There are many software solutions on the market today in different clouds and with very diverse functionalities. However, there are not many optimal solutions on the market for meaningful and efficient collection of data from production and their transfer and presentation in the cloud (remotely or locally).
Implement a digital twin process
We present Turck’s solutions which collect important status data from the production area and sent them to the cloud. These solutions present a digital twin of production, which is the concept for efficient data collection from a dynamic industrial environment, for the needs of further optimization of production.
There are 3 segments of Turck’s system solutions for condition monitoring of machines in production:
- Parallel querying of user data via Modbus/TCP through Ethernet multiprotocol
- Fast signal pre-processing in the module through field logic controller (ARGEE)
- Wireless signal transfer from sensors
Choose your preferred type of implementation
The cloud solutions can be implemented with servers in a remote location (Turck Cloud or Public Cloud), or on the company’s own IT infrastructure at the company’s location. Medium-sized companies, which rarely opt for remote cloud solutions for security reasons, find it easier to opt for second solution.

Optimize all processes

Turck cloud solutions enable the availability of the data through various channels, analysis of these and the creation of digital twins for condition monitoring. This allows company management or technical specialists to access data to optimize production.
Some sensors have signals that are important for the operation of the machine, as well as for additional information for condition monitoring. Other sensors, however, are purpose-built only for the purpose of condition monitoring.
Exploit the robust gateway

The The TBEN-Lx-PLC-10 CODESYS 3 controller is a compact IP67/IP69K PLC for small or modular machines and can be installed directly in the field, thus enabling cabinet-free machine and plant installation
Automation concepts close to the machine and pre-assembled cables reduce cabling effort and simplify commissioning.
Controller and periphial protocols also allow use as a protocol converter.
Connect other equipment for production data
Several solutions have already been prepared, such as interlock control in a spreader, level measurement in a tank, end position indication of a valve, vibration measurement on a motor, measurement of the air humidity and temperature in a storage room, and others.
Turck’s wide range of products and knowledge provides many other options.
To expand the existing network for the needs of creating the digital twin, very diverse range of Turck products is available to capture and transfer important production data.

Adjust the panel with ease
The dashboard of the Turck Cloud Portal shows the current machine data and states at a glance; the GUI can also be adapted by the customer as required.
Scalable solutions hosted or on premises, enables encrypted data transfer, quick and easy integration, relevant data can be accessed worldwide at any time.
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